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ProActive Process Improvement Implementation
Phase 1 - Consulting and Data Analysis Services
Stochos Consulting and Data Analysis Services are performed in collaboration with plant personnel
Collect Process Data
- Define process flow
- Identify control variables
- Identify quality variables
- Identify plant data sources
- Analyze measurement devices for Repeatability and Reproducibility
- Determine computer system structure
Analyze Historical Data
- Collect plant data from all available sources
- Clean and integrate all the various data sets
- Establish a set of Critical Control Variables
- Identify Critical Control Variable correlations
Integration
- Define acceptable process adjustment limits with plant personnel
- Establish data collection procedures for
a)Factory floor
b)Laboratory
Phase 2 - PPI System Installation & Integration
- Integrate PPI computer with existing plant network
- Set up bi-directional links to existing Plant Control System
- Activate ProActive Process Improvement system
Phase 3 - Personnel Training and System Analysis by Stochos staff
- Confirm data collection and analysis
- Confirm process improvement recommendations
- 3.Train plant staff to assess and utilize system
- Fully implement PPI as an advanced control system
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